Poor battery quality can lead to major safety and reliability issues in the field in applications including consumer electronics [1, 2], electric vehicles [3, 4], aviation , and more. However, detecting latent cell defects —which are responsible for these battery quality issues—during production is notoriously challenging.
Generally speaking, a strong emphasis on quality and quality control can be a powerful lever to minimize wasted material and energy during battery production. Given the frequency, severity, and inevitability of battery quality issues, both battery producers and manufacturers of battery-containing products must manage battery quality.
In summary, both senses of battery quality (defectiveness and conformance) are critical determinants of battery failure and thus the financial success of cell and EV production endeavors. We revisit battery quality in the “Managing battery quality in production” section.
We now consider a second definition of battery quality: conformance. Conformance refers to how well a manufactured product conforms to its design 25. The battery industry often refers to nonconformance as “cell-to-cell variability” 22, 55, 56, 80.
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Author: Glimpse Poor battery quality can lead to major safety and reliability issues in the field in applications including consumer electronics [1, 2], electric vehicles [3, 4], aviation …
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